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National Exhibition and Seminar (Title : Climate Change Mitigation : Role of Renewables) on Renewable Energy . Dhaka, Bangladesh,  24-25 March, 2008

 

Focus on Climate Change Mitigation: Role of Renewable

 

Electric Power Generation  From Rice Husk

Khursheed-Ul-Alam, German Technical Cooperation (GTZ), Dhaka

Shahidul I. Khan, Deptt of Electrical & Electronic Engg, BUET

 

   

 

At a glance

 

         Electric power from Rice Husk and Technical and economic feasibility

 

         Type: Stand alone or grid connected power plants

 

         Range: 200-250 kW or 1-6 MW

 

 

 

The potential & Location of Power Generation Plants

 

         Annual paddy production: 40 – 45×105 MT

 

         Assuming 20% of weight is converted into husk,      ~ 8 – 9 ×105 9 MT of husk annually.

 

         2 kh husk equivalent to 1 kWh electricity production.

 

         Theoretically, 400 MW power plant with 4 × 105 9 MT husk.

         100,000 rice mills in Bangladesh

         Dinajpur, Sherpur, Naogaon, Chapao Nawabganjk, Ishwerdi, Kaliakoir

 

         Maximum are small capacity mills, 5 -10 MT/day

         490 Lower-mid sized mills, 25 – 50 MT/day

         50 Large sized mills, 30 – 120 MT/day

 

         Realistic estimatiom: 100 MW from rice husk, generating unit sizes 250 – 300 MVA.

 

 

 

 

 

 

 

 

 

 

 

  

 

Rice Husk - the appropriate Biomass
Fuel for Bangladesh

 

          WHY RICE HUSK ??

 

          Rice Husk is an unique Biomass Fuel of good calorific value

          (Heat Value : Abt.14 MJ (or 14,000 kJ) per kg & ‘Carbon-neutral’

          Bangladesh is a major ‘Rice Country’. It produces on the average about 40,000,000 MT of Paddy per Year, the Husk

    production (@ 20% of Paddy), being about 8,000,000 MT/Year

          Bangladesh has over 100,000 Rice Mills all over the country which uses both thermal energy (of steam produced by burning rice husk for Parboiling of Rice) & Electric Power (from grid).

    for entire operation of the mill (milling, boiler pumps, lighting etc.)

 

 

The Potential for Power Generation from Rice Husk [ Ptheor &  Ptech.]

 

Ptheor (MW) =  417 MW, say about 400 MW

 50% of 8,000,000 MT/Yr. Rice Husk x 1000 kg / MT

 2 kg Husk / kWh x 16 hrs per operation day x 300 d/Yr. x 1000

 

 Ptech. (MW) =  100 MW, considering a whole range

 of practical parameters. [ About 500 Rice Mills x 200 kW

  which are of mid to larger sizes and are or will be having sufficient husk surplus

  for power generation due to efficient Boilers  -  existing and to be improved]

 

Husk Mass Balance Flow Chart to match thermal & Electrical Energy need of a 36,000 kg/day Paddy Processing Capacity

 

 

 

 

 

TECHNO-ECONMIC VIABILITY OF HUSK-BASED POWER PLANTS

 

 

          Assumptions :   (i)  100% Producer Gas based Engine-Gensets

                              (ii)  Husk consumption : 1.6 - 1.8 kg per kWhr.

                              (iii) Husk Price : Tk. 20/20 kg Bag (Tk.1.00/kg)

                              (iv) Fixed Bed Gasifier for 250 kVA, Fluidized Bed

                                    for > 600 kVA (up to MW ranges)

 

                                                   Small / Medium-large Captives  Central MW range Plants   

 

                 Plant Size       200 kW                600 kW           2  MW           6  MW

     Fin. Aspects

                                   

          INVESTMENT(US$)   250,000.-             500,000.-      1,400,000.-   3,900,000.-

          FIRR (%)                     13.82                    18.75%          24.61%         26.92%

 

STRATEGIC ACTION PLANS & GoB POLICY SUPPORTS
RECOMMENDED FOR IMPLEMENTATION

 

           

a detailed survey of size distribution & energy           situation           (both thermal & electrical) of rice mills             located in         cluster areas to be conducted immediately

 

2)                  one small (e.g. 250 kva) and one mid-large sized (e.g. 600 kw)       rice mill should be supported by technical assistance   &          funds to test the 100% producer gas based technology &    the profitability on a fast track basis (captive ‘flagships’)

 

3)                  based on results of detailed survey (as under sl.                   above megawatt range central plants in rice mill     

                        cluster areas to be encouraged (north bengal)

 

4)                  special power purchase tariffs to be introduced

                        by berc to encourage husk based ret power.